Carbon fiber and its applications in engines

Carbon fiber is a revolutionary material widely recognized for its exceptional strength-to-weight ratio, thermal resistance, and durability. These properties make it an ideal choice for various engineering applications, particularly in the automotive and aerospace industries. This thesis explores the utilization of carbon fiber in engine components, focusing on its impact on performance, efficiency, and durability. The study begins by examining the fundamental properties of carbon fiber, including its lightweight structure, high tensile strength, and resistance to extreme temperatures and corrosion. It then delves into specific engine applications, such as air intake systems, turbocharger housings, connecting rods, and heat shields. By replacing traditional materials like steel and aluminum with carbon fiber, significant weight reduction is achieved, resulting in improved fuel efficiency and enhanced engine responsiveness. The thesis also discusses the challenges associated with the adoption of carbon fiber, including manufacturing complexities, costs, and long-term sustainability. Finally, it highlights recent advancements in carbon fiber technology and its potential for broader adoption in high-performance engines. Through a detailed analysis of the material’s properties and applications, this research demonstrates how carbon fiber has transformed engine design, paving the way for lighter, more efficient, and environmentally friendly powertrains.